ZSM-48 Zeolite Catalyst | High-Performance Catalyst for Hydroisomerization & Dewaxing | Supplier for MENA & CIS

Aogochem supplies high-selectivity ZSM-48 Zeolite Catalysts for premium hydroisomerization and dewaxing applications. Our catalysts, featuring a uniqu...

Product Description:

1. Product Introduction & Core Advantages

Aogochem's ZSM-48 Zeolite Catalyst is a specialized molecular sieve with *MRE topology, featuring a one-dimensional pore system composed of 10-membered rings (5.6 x 5.6 Å)-7. This linear, uniform channel structure imparts exceptional shape selectivity, particularly for the hydroisomerization of linear and slightly branched paraffins-2. Its strong acidity and tunable silica-alumina ratio (from ~25 to over 300) allow for precise catalytic control, making it a cornerstone for high-selectivity upgrading processes-5 -7.

ZSM-48 is a premier catalyst for catalytic dewaxing (isodewaxing) to produce high-Viscosity Index (VI), low-pour-point Group II/III lubricant base oils-2 -10. It is equally critical for improving the cold flow properties of diesel and jet fuel-2. For refineries and lube plants in the MENA and CIS regions, ZSM-48 transforms waxy feedstocks into high-value, low-pour-point products, maximizing asset value and enabling the production of premium lubricants and winter-grade fuels from local resources.

We supply ZSM-48 catalysts, including low silica-alumina ratio (e.g., 25-50) variants with enhanced acidity for higher activity-8. Engineered into robust bifunctional formulations with optimized noble metals (Pt/Pd), they deliver outstanding isomerization selectivity and stability-7. Partnering with Aogochem provides access to advanced catalyst technology, deep expertise in hydroprocessing, and dedicated support to optimize your dewaxing unit's yield and profitability.

2. Technical Specifications & Performance Data

The performance of ZSM-48 is defined by its unique 1D pore structure and adjustable acidity. Aogochem offers both standard and customized low-Si/Al ratio formulations-8.

Parameter	Unit	Typical Specification / Description	Importance / Notes
Framework Type	-	*MRE	Defines the one-dimensional, 10-membered ring straight channel system (5.6 x 5.6 Å), key for shape-selective isomerization-7.
SiO₂/Al₂O₃ Molar Ratio	-	25 to 300+ (Wide Customizable Range)	Lower ratios (e.g., 25-50) increase acid site density and activity-7 -8. Higher ratios enhance hydrothermal stability. A key differentiator of our product line.
Typical Crystal Morphology	-	Needle-like, Rod-like	Reflects the 1D growth habit along the pore direction-1 -3.
Primary Acid Site Strength	-	Medium Strength (e.g., ~360°C desorption peak)	Provides optimal activity for paraffin isomerization without excessive cracking-3.
Key Performance Metric	-	High Isomerization Selectivity	Demonstrated in tests; e.g., Pt/HZSM-48 achieved up to 72% isomer yield in n-heptane hydroisomerization-7.
Typical Forms	-	Powder, Extrudates (with binder)	Formulated into mechanically strong particles suitable for fixed-bed hydroprocessing reactors.
Thermal & Hydrothermal Stability	-	High	Maintains structure and activity under industrial hydroprocessing conditions-1.

3. Primary Application Industries

ZSM-48’s exceptional isomerization selectivity makes it indispensable for producing high-quality fuels and lubricants.

Lubricant Base Oil Hydrodewaxing (Isodewaxing): The primary and most valuable application. ZSM-48 selectively isomerizes long-chain n-paraffins (waxes) in feedstocks into branched isomers, dramatically lowering the pour point while maximizing the yield and Viscosity Index (VI) of the base oil-2 -10. This is essential for manufacturing premium Group II and Group III lubricants.
Middle Distillate Dewaxing: Used to improve the cold flow properties (Cloud Point, Pour Point) of diesel and the freeze point of jet fuel, including promising applications in biomass-based jet fuel production-2.
Other Hydroisomerization & Aromatic Processes: Effective in the isomerization of C10+ paraffins and shows potential in xylene isomerization and toluene disproportionation reactions-2. It can also be used in composite catalysts (e.g., with Y-type zeolite) for enhanced performance in heavier feed conversions-4.

4. Why Partner with Aogochem for ZSM-48 Catalyst?

Aogochem delivers cutting-edge ZSM-48 solutions tailored to the evolving needs of the high-performance lubricant and fuel market.

Expertise in Low Si/Al Ratio Synthesis: We master the synthesis of low silica-alumina ratio (high aluminum) ZSM-48, which offers higher acid site density and enhanced catalytic activity—a key advancement over traditional high-silica forms-7 -8.
Focus on Isomerization Yield & Selectivity: Our catalysts are engineered to maximize the selective isomerization of n-paraffins into valuable iso-paraffins, directly translating to higher yields of premium base oils and fuels and superior process economics for your unit.
Advanced Composite & Formulation Technology: We provide not only standard ZSM-48 but also advanced formulations, including composite molecular sieves (e.g., Y/ZSM-48) designed to tackle more complex feedstocks and reactions-4.
Technical Partnership for Value Creation: We collaborate closely with clients to select or develop the optimal ZSM-48 variant for their specific feedstock and product objectives, providing comprehensive support to ensure maximum return on investment.

5. Handling & Operational Guidelines

Loading & Presulfiding: As a bifunctional catalyst typically containing noble metals (Pt/Pd), proper presulfidation following Aogochem's precise procedures is crucial to correctly activate the metal sites before contact with hydrocarbon feed.
Operation: Operate within the specified temperature, pressure, and hydrogen-to-oil ratio parameters. The catalyst's high isomerization selectivity is sensitive to operating conditions. Closely monitor product pour point/cloud point and isomer yield.
Regeneration: Deactivated catalyst (primarily from coke deposition) can typically be regenerated via controlled coke burn-off. For catalysts containing noble metals, this is a specialized procedure best performed ex-situ by qualified service providers in consultation with Aogochem.
Storage & Safety: Store in a dry, sealed container in a cool place. Use appropriate PPE (gloves, safety glasses) when handling fine powders. Always follow the Safety Data Sheet (SDS/MSDS) instructions, especially regarding pyrophoric risks after reduction.